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Huizhou Desikun Chemical Co., Ltd

Telephone:0752-3696596  / 3696552  / 2566848

Customer serviceQQ:2785123583 

Mailbox:tomace-chen@163.com

Address:Gate 2, New Material Industrial Park, Yonghu Town, Huiyang District, Huizhou City, Guangdong Province

Soft plastic water-based intaglio compound ink

Soft plastic water-based intaglio compound ink

  • Category:Water-based gravure ink for flexible packaging
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  • Release time:2023-05-10 15:28:10
  • Product description

Water-borne flexible plasticGravure inkintro

Our company printing composite gravure ink standard color sample, ink is suitable for food packaging, including the use of soft plastic packaging and other products, the main series of products for WL-06 (ordinary type) and WL-08 (fast dry type), these two types of ink are suitable for the processing of OPP, PET, CPP, PE, etc. This series of products has excellent printing adaptability, suitable for various types of composite; This series of products are waterborne structural products, environmental protection, safety and high quality, no VOC, in line with ROHS and EU prohibited substances inspection standards.

The natural sample book contains 12 basic colors and 9 multi-color overprint pattern display colors. Various special colors required by customers can be formulated according to the required color samples. In addition, the color concentration requirements will be determined by the customer based on the results of the actual test. Considering the printing effect, printing adaptability, patience and other strict requirements. The color book shows different standard color blocks from general grade to advanced grade. It also lists the basic parameters and indicators of the product, the relevant precautions for use, the corresponding test methods and other information.


Flexible plasticWater-based gravure inkspecification

 

First, soft plastic water-based compound gravure ink

Model: WL06 series

Color: Diluent: 001 White: 101 Yellow: 201 Red: 302 Peach: 304 Orange: 305 Original blue :401 Black: 501 Purple: 601 Pearl: 701 Gold: 801 Silver: 901

Packaging: Ink 18KG/ barrel (white 20KG/ barrel or 25KG/ barrel)

Product features: soft plastic gravure composite

Applicable substrate: BOPP, PET, CPP, PE and other common substrates

Applicable machine speed: 120-300 m/min

Applicable version depth :25-30μm

Thinner: Recommended ratio: large color block or full plate alcohol 50%+ water 50% or alcohol 30%+ water 70%

Small color block or light mesh 70% alcohol + 30% water

Dilution ratio: Water-soluble ink can theoretically be infinitely diluted, and the specific dilution ratio is adjusted according to the adaptation speed.

Note :1, the specific diluent ratio should be adjusted according to the drying capacity of the equipment, water soluble ink can also use 100% water as diluent.

2, for dilution water is ordinary tap water, it is recommended that it can pre-precipitate and volatilize for more than 4 hours to reduce chloride ions and impurities in water.

Two, soft plastic water-based composite gravure ink (fast drying type)

Model: WL08 series

Color: Diluent: 001 White: 101 Yellow: 201 Red: 302 Peach: 304 Orange: 305 Original blue :401 Black: 501 Purple: 601 Pearl: 701 Gold: 801 Silver: 901

Packing: 18KG/ barrel (white 20KG/ barrel or 25KG/ barrel)

Product features: soft plastic gravure composite

Applicable substrate: BOPP, PET, CPP, PE and other common substrates

Applicable machine speed: 100-300 m/min

Printing viscosity :2#15-17s

Applicable version depth :25-30μm (This solution can also be printed without revision for better effect)

Diluent: ordinary ratio of water: ethanol 30:70 fast drying ratio of all ethanol

Composite method: can be applied to dry compound (ester sol water glue uniform) solvent-free composite

Iii. Advantage description

1, cost reduction :WL06 series of water-soluble ink compared with polyurethane system solvent-based ink, the overall cost of use is reduced by about 15%.

See application cases

2, environmentally friendly: workshop low odor, non-toxic.

3, color restoration: the color is true, the shallow net transition is natural, and the printing effect is infinitely close to solvent-based ink.

4, operability: basically no blocking plate, use habits close to traditional solvent-based products.

Iv. Introduction of product features:

Soft plastic water-based gravure ink is suitable for the use of soft plastic light packaging ink, including food/medicine/cosmetics packaging, the product is made of high quality pigments, special modified water-based resins and related additives, by dispersion grinding preparation. The ink products have excellent printability, good overprint and flatness, compound, high ink color concentration, good gloss, smooth and excellent scratch resistance, kneading resistance and water resistance; The products are non-toxic, low-odor, non-burning, ultra-low VOC content, no safety risks, and fully meet the requirements of RoHs and EU prohibited substances inspection standards.

V. Technical parameters:

5.1 Physical parameters of soft plastic water-based gravure ink:


item

Parameter standard

item

Parameter standard

Appearance: (visual)

Benchmarking sample

Solid content: (weight loss method)

30-35%

Shipping viscosity (2# cups /25℃)

22 to 26

Fineness: (scraper fineness meter)

<10um

Serving viscosity (2# cup /25℃)

15-17S

PH value:

   8-8.5

Initial dryness (mm/30S)

10 to 30

Adhesion (tape)

 Paste no ink stains off

Friction resistance

Rub 20 times without fading

Water resistance

48H rub and rinse does not fade

Yellowing grade: (UV)

better

Shelf life: (25℃)

12 months


5.2 Soft plastic water-based gravure ink resistance test method:

5.2.1 Light fast test method:

The fading phenomenon of the printed material was observed by using a sun detector for 240 hours.

5.2.2 Acid resistance:

The printed matter was soaked in 5% hydrochloric acid solution at room temperature for 30 minutes to observe fading.

5.2.3 Alkaline resistance:

The printed matter was soaked in 2% sodium hydroxide solution at room temperature for 30 minutes to observe fading.

5.2.4 Resistance to boiling:

The printed matter is boiled in 100 degrees boiling water for an hour to observe the discoloration.

Six, the use of technology:

1, printing method: concave printing: (ink viscosity dilution to 2# cup 15-17S).

2, printing speed: according to the drying temperature and air volume conditions, the printing speed is controlled at 120-300 meters /min.

3, drying method: infrared drying: drying temperature at 60℃-80℃(drying conditions will affect the printing/coloring/adhesion of the ink).

Seven, printing precautions:

1, water-based gravure ink version depth is recommended between 25-30um; It is recommended to strengthen the drying conditions on the basis of solvent gravure printing, which can ensure that the printing speed is equivalent to solvent ink; The temperature of the drying path is recommended to be 5-15 degrees higher than that of the solvent ink, which will improve the dryness.

2, the printing substrate (film) should pay special attention to the surface tension. Ensure that the corona is above 38 dynes after treatment (the storage time after corona should not be too long to avoid corona failure). Due to the particularity and diversity of plastic substrate, in order to avoid unnecessary losses. For the use of ink need to do small batch test to meet the quality requirements before mass production.

3, stop the printing must keep the printing plate in the ink in the dynamic, to prevent the ink dry blocking plate, if there is a blocking phenomenon, please use water or ethanol for cleaning; In the case of shutdown for more than 1 hour, the ink in the ink tank should be cleared and poured into the bucket, and sealed. To prevent ink surface conjunctiva.

4, water-based gravure ink is related to the printing substrate, working environment, time and temperature, etc. Please ensure that the printing is fully dry; Ensure the stability of the above printing conditions. Otherwise, it will affect the surface quality requirements of the printed product.

5, accidentally contact the product on the skin or splash into the eyes, please wash immediately with plenty of water.

6, this product should be stored in a cool and ventilated place, away from high temperature.

Eight, ink test data:

1. Plate depth requirements: The setting of plate depth is related to the drying conditions (length and temperature). It is usually recommended at 25-30 microns. Under certain temperature conditions: the baking path ≧3 meters, the plate depth can be 30 microns; If the baking path is 2.5 meters, the depth of the plate can be 28 microns;

Special tips: A. Use water-based ink, drying path should not be less than 1.5 meters. Otherwise, drying and machine speed will be seriously affected.

B. If the baking path meets the conditions, the matching of the plate depth can be determined by the customer's use requirements.

2. Data related to machine speed: machine speed will be closely related to drying conditions, plate depth, diluent ratio and ink overprint layout. The drying channel ≧3 meters, the plate depth of 30 microns, the diluent (water + ethanol) ratio is 1:1, the motor power of the exhaust system is ≥5.5KW, the exhaust air volume reaches 5000-7500m3/H, and the machine speed can reach 120-200 meters/min. The drying channel ≧3 meters, the plate depth of 25 microns, the diluent (water + ethanol) ratio is 1:1, the motor power of the exhaust system is ≥7.5KW, the exhaust air volume reaches 8000-10000m3/H, and the machine speed can reach 200-300 meters/minute

3. Diluent related data: the ratio of water + ethanol in the diluent is usually :1:1. Our company confirmed through repeated testing: this ratio of ink dilution performance, plate depth requirements, machine speed requirements and production workshop environmental protection, workshop environmental comfort requirements are the best ratio.

4. Printability related data: After the actual measurement and the actual batch use of customers, the water-based white ink is 30 microns deep, and the printing capacity is about 250,000 meters; According to 25 micron plate depth, the printing capacity can be greater than 200,000 meters.

Nine, compound precautions:

When compound, pay attention to test the match of glue, please choose the appropriate glue, and choose the appropriate curing time and curing temperature according to the requirements. After the printed matter is compounded and matured, the composite strength is tested, and the composite strength is measured in 72 hours, one week and one month to determine whether the composite strength has attenuation.

1. The water-based ink has a high matching ability for various film composites, but the composite adaptability of glue and film needs to be tested in small batches before use to avoid loss.

2, when printing composite, pay attention to the matching of the selected glue; And according to the requirements to choose the appropriate curing time and curing temperature.



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